Will help solar industry manufacturers significantly increase productivity

May 16, 2008 - Danaher Motion, the world's leading provider of motion control solutions, today announced that it will provide a total solution for the emerging solar industry, consisting of linear motion units and screw jacks. The program is used to improve the performance and quality of solar energy equipment such as polysilicon ingot furnaces and solar panel tracking systems.
In recent years, prices of traditional energy sources such as oil and gasoline have continued to rise. At the same time, the theme of environmental protection has become increasingly popular. These demands have led to the rapid development of renewable new energy sources – solar energy in a wide range of industries. Polycrystalline silicon is the main raw material for the production of solar cells, and its ingot furnace has a market capacity of 200 to 300 units per year in China. As a set of intelligent large-scale control equipment, polycrystalline silicon ingot furnaces have extremely high requirements for accuracy, reliability and automation. The traditional motion control products used in this equipment are hydraulic cylinders and lead screw guides, but their installation and routine maintenance are complex, with limited reliability and are not conducive to cleaning. For the first time, Danaher Motion's new solar industry solution effectively solves these challenges by using linear motion units and screw lifts.
The products used by Danaher Motion in this solution are mainly from Sweden and Germany. Among them, the linear motion unit is produced in Sweden and has the advantages of high precision, low friction and stable operation at low speed. It can be applied to the polycrystalline silicon ingot furnace for a period of up to 12 hours with a height of 1 meter. The screw lift is from Germany, which allows high speed. Heavy-duty operation, with high temperature resistance and high reliability. These features meet the special industry needs of modular installation, high integration, and the use of clean polysilicon ingot furnaces, significantly improving production performance. At present, Danaher Motion has cooperated with several famous domestic solar/polysilicon ingot furnace manufacturers.
In addition to polysilicon ingot furnaces, Danaher Motion's mechanical products will also be used in solar panel tracking systems and rooftop solar systems. According to relevant data, these systems can increase the power generation efficiency of solar panels by 30% to 40%. Guo Bin, Sales Manager of Danaher Transmission Machinery North Region, said: “Danach Transmission has been committed to providing customers with complete solutions, not just parts sales since entering the Chinese market. Our high quality solutions It has been recognized by many industry customers. For this solar industry application, we will continue to provide customers with comprehensive and in-depth motion control product solutions, anytime, anywhere, through the global service and support structure. The common development of the whole industry."
As the world's leading manufacturer of motion control products and a total solution provider, Danaher Motion is committed to providing customers with high quality products, continuous innovation and superior technology to enhance the performance and reliability of their equipment. Danaher Motion's products have been widely used in various industries, including defense, textile, packaging, printing, robotics, CNC and other traditional industries, as well as electric vehicles, fitness equipment, flat panel displays, medical, elevators, semiconductors, etc. Emerging industry. At the beginning of 2008, in addition to solar energy, a renewable new energy field, wind energy will also be the main direction of Danaher Motion's business expansion in the new year.

About Danaher Transmission

Danaher Motion is the world's leading provider of motion control solutions that dramatically increase the efficiency and productivity of complex departments in technology applications. For more than 60 years, Danaher Motion's product innovations have been driving innovation in the motion control industry through brands trusted by its customers, including Kollmorgen, Thomson and Dover. Danaher Motion is one of the strategic platforms of Danaher Corporation (NYSE trading symbol: DHR).

Custom Thermoforming

Thermoforming is a manufacturing process used to shape plastic sheets into various custom design products. It involves heating a plastic sheet until it becomes pliable, then using a mold or a vacuum to form it into the desired custom shape.

Thermoforming and vacuum forming are both processes used to shape plastic sheets into specific forms. However, there are some differences between the two techniques:

1. Process: In thermoforming, a plastic sheet is heated until it becomes pliable, and then it is pressed against a mold using pressure or a vacuum. Vacuum forming, on the other hand, relies solely on the use of a vacuum to draw the heated plastic sheet onto the mold.

2. Mold complexity: Thermoforming is typically used for more complex shapes and intricate molds, as it allows for greater detail and precision. Vacuum forming, on the other hand, is better suited for simpler shapes and molds that do not require as much detail.

3. Material thickness: Thermoforming is often used for thicker plastic sheets, typically ranging from 0.030 to 0.250 inches in thickness. Vacuum forming is more commonly used for thinner plastic sheets, typically ranging from 0.005 to 0.060 inches in thickness.

4. Production volume: Thermoforming is generally more suitable for high-volume production due to its faster cycle times and ability to handle larger sheets of plastic. Vacuum forming is better suited for low to medium volume production, as it has slower cycle times and is limited by the size of the vacuum forming machine.

5. Cost: Thermoforming typically requires more expensive equipment and molds, making it a more costly process compared to vacuum forming. Vacuum forming, on the other hand, is a more cost-effective option for smaller production runs or prototypes.

Overall, thermoforming is a more advanced and versatile process that offers greater precision and complexity, while vacuum forming is a simpler and more cost-effective option for less complex shapes and smaller production volumes.

Thermoforming is a versatile process that is widely used in industries such as packaging, automotive, aerospace, and medical. It offers advantages such as cost-effectiveness, quick turnaround times, and the ability to produce complex shapes with high precision.

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