Xiamen Die Industry Development Strategy Analysis
(1). Raw material specifications
1. Material: metal strips such as copper and stainless steel strips.
2. Material width: within 420mm.
3. Material thickness: copper strip 0.05mm∽1.5mm, stainless steel 0.05mm∽1.0mm.
4. The inner diameter of the raw material roll: ï¿ 300mm.
5. Outer diameter of raw material roll:â‰¦ï¿ 1500mm.
6. Weight of raw material roll: ≤3000kg.
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Establishing a park to improve the company's production environment The establishment of a mold industry park not only avoids the loss of equipment accuracy due to frequent plant replacements, but also has a catalytic effect on the overall advantages of the industry. It is suggested that the municipal government draw on the practice of “China Light Industry (Yuyao) Mould City†and “Mould Industry Experimental Zone of Kunshan City, Jiangsu Province†in Zhejiang Province, and plan to build a mold processing area in Jimei Guankou Machinery Industrial Zone or Jimei Automobile Industry Zone. An area of ​​1 million square meters; construction area of ​​700,000 square meters, accommodating 200 mold manufacturing enterprises. First, attract 30-50 enterprises with certain scale and advanced technology to settle in, and then attract foreign and domestic precision mold manufacturing enterprises with sophisticated, long-life, and large-scale molds through attracting investment. After the mold processing area is completed, a high-tech industrial park will be formed with mold manufacturing as the main body and mold material supply, parts manufacturing and supply, professional processing technology, scientific research and development, information exchange, and talent training. The park should highlight professional cooperation and support, and increase the efficiency and professionalism through socialization of labor, so as to increase the overall level, efficiency, and competitiveness of the mold manufacturing industry.
Integrate resources to give full play to the industry's overall advantages Integrate the existing mold design and manufacturing technology and equipment resources in Xiamen, and build a collaborative community that is market-oriented, complements each other, and cooperates in division of labor. The promotion and application of technology is the need for economic development, and it is also to build a Gulf-type city. The need is conducive to the promotion of cooperation between enterprises and their optimal use of resources and common development, will help improve the level of regional design and manufacturing and overall innovation capabilities, help to promote the development of regional economy and strengthen investment promotion. The Xiamen Mould Industry Association has been established and can play a role in integrating industry resources. It is recommended that the relevant government departments authorize the Xiamen Mould Association to carry out the functions of guidance, coordination, service, and supervision in the mold industry, and to give play to the association's planning, structure adjustment, statistics, mold professional exhibitions, industry standards, and economic and technological exchanges in the industry. The role of cooperation, industry training, job qualification evaluation of practitioners, job title assessment and feasibility study of investment projects, and recognition of high-tech companies. When the conditions of the association are mature, it can also be used as one of the investment entities in the processing area to participate in the management and service of the MCC. Guide enterprises in accordance with economic laws and market-based mechanisms, organize modern companies or corporate consortia, and expand the scale of the company. In this way, not only can companies improve their competitiveness, but they can also enjoy the current preferential policies.
Innovate management, improve the management level of the enterprise The mold enterprises in Germany, the United States, Japan and other countries are based on the purpose of quality, reasonable interests, customer service, and the establishment of corporate reputation. They organize, educate and manage companies; take each mold project, and With its production process as a control and management unit, to control and ensure the quality and performance of each pair of molds. To this end, companies continue to innovate or introduce methods and software for managing companies and controlling and managing their production processes so that they can master and control their production and business service operations in a timely manner, and achieve high-efficiency operations while conserving corporate resources. Luo Baihui believes that the existing mold enterprises in Xiamen are slow in introducing or innovating the scientific methods and mechanisms of enterprise management, and are restricted by talents, ideas, habits, inputs, and systems, resulting in backward production and operating service operating mechanisms, which are not sufficient. Reasonable use of resources such as high-efficiency, high-precision production equipment owned by the company. It is necessary to guide the mold enterprise's innovation management system, study or introduce the management and control theories, models, scientific methods and software for the production of single-piece molds, cultivate or introduce management talents, and implement the mold enterprise regulations and regulations issued by the industry or the country. Or transform the system, management model, habits and concepts of home-based businesses, and comprehensively improve the level of enterprise management and the quality of the enterprise.
Strengthen training and enhance the quality of practitioners Molds are specialized technology products and are only one-piece production molding tools. Industrial advanced countries need to design and manufacture more than one million molds per year. Obviously, experience and technology in the mold design and manufacturing process are very important. The production knowledge or the technological tradition formed by the precipitation of experience and skills is the key and core technology in the mold production process. Mold CAD/CAE/CAM production technology is also based on long-term accumulation of production experience and production knowledge. Therefore, it is a problem and urgent task that must be solved at present and in the future to study and master mold production experience, skills, and solidification knowledge as soon as possible, and to make it an expert system or production tradition for mold design and manufacture. It is necessary to establish a consulting and training system and promote modern mold design and manufacturing techniques. Relying on qualified universities, research institutes and qualified enterprises to carry out cooperation between industry, universities and research institutes, conduct market-oriented operations, and jointly carry out mold design and manufacturing operations; implement factory-school links to train professional and technical personnel, and adopt order-based training systems. , Adjust and optimize the mold and mold manufacturing professional curriculum, education and teaching process is not only pay attention to systematic learning of basic theoretical knowledge, but also pay attention to practical hands-on system training. Each year, a certain period of time is allocated to the factory production post to study on the spot and receive professional skills. This not only enables the trainees to gain labor skills, but also has an in-depth understanding of the corporate culture and operation methods, and provides quality supporting services for manufacturing enterprises.
Establishing a platform and conducting informationization of network design and manufacturing is an important technical support for the modern mold industry. Networked design and manufacturing has become an important research topic in all industrialized countries in the world today. The United States’ Advanced Manufacturing Program, Japan’s “Advanced Manufacturing Technology White Paper†and the European Union’s “Fifth and Sixth Framework Program†all put Network manufacturing as a research focus. China's "863 Program" also regards network manufacturing as the research focus. The "Capital Network Manufacturing Project" based on Tsinghua University has been active for several years. The manufacturing informatization ASP service platform in Guangdong and Tianjin also takes the collaborative manufacturing of the mold industry as the key content of the work. It is suggested that a networked mold design and manufacturing service platform be established according to market-oriented management mechanism and networked operation principle. Through the Internet platform, the role of CAD, CAE, CAM, CAPP, DFM and other technologies in mold design and manufacturing will be brought into full play to achieve the sharing of process data resources, standards and specifications, human resources and manufacturing equipment resources, and provide effective technical support and applications. Service, shorten the design and manufacturing cycle, so as to comprehensively enhance Xiamen's manufacturing enterprises' technological innovation capabilities and market competitiveness.
In view of the fact that Xiamen's mold enterprises are small in scale, dispersive in operation, and technologically weak, Xiamen's construction of a mold information network platform is divided into two steps. First, a network platform for management services is established. When the time is ripe, an ASP networked mold design and manufacturing will be established. Service Platform.
Jingye precision mechanical slitting machine is specially used for slitting various thin strips, such as copper,
Aluminum, iron, stainless steel, up to + -0.002mm